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Smart Manufacturing & Production Workshops — How Geakita Achieves One Million Units Annual Capacity
Efficiency and Precision: The Challenge of Modern Power Tool Production
In the power tool industry, achieving high output while maintaining high quality is one of the biggest challenges. For Geakita, producing approximately 1.5 million complete units annually means that every single tool must meet strict quality standards and precise manufacturing requirements.
Key challenges include:
Maintaining product consistency and torque accuracy
Standardizing motor and battery performance
Ensuring safety and reliability at large-scale production
Implementing intelligent management and end-to-end traceability
Intelligent Production Workshops: Full-Process Traceability
Geakita operates over 20,000㎡ of fully automated production workshops and 10,000㎡ of automated warehouse space, equipped with MES + WMS full-process management systems to ensure that every tool, from component to finished product, is fully traceable.
Core Production Modules
Powertrain Workshop
24 automatic winding machines
6 rotor dynamic balancing stations
18 CNC gear processing machines
2 heat treatment furnaces
2 motor aging lines
SMT / PCBA Workshop
3 high-speed SMT lines
2 reflow soldering and 2 wave soldering lines
3 AOI inspection stations
20 ICT/FCT test stations
Battery Pack & Charger Workshop
12 automated sorting cabinets (>1,200 stations)
4 battery cell assembly lines
30 spot-welding machines
8 BMS testing stations
Injection Molding & Exterior Components
36 injection molding machines (80–480T, including dual-color capability)
Automated feeding and mold temperature control systems
1 surface spray line, 2 silk-screen printing lines
Final Assembly & Testing
12 flexible assembly lines
60 automatic screw-tightening machines
12 torque calibration stations
4 full-machine aging lines (≥120 stations per line)
Testing Center
IP protection, dust and water ingress, salt spray, drop/vibration testing
EMC pre-check, torque and efficiency test benches
Automated Warehousing & Logistics
AS/RS vertical warehouse (~4,800+ storage locations)
10–12 AGVs
Daily in/outbound capacity: 8,000–10,000 sets
Quality Control & Process Management
Geakita implements strict quality management across the supply chain and production line:
Supply chain: Key materials (battery cells, magnets, bearings, tools) undergo A-grade approval and 100% incoming inspection with defect traceability
Process control: IPQC patrol inspections, online torque/electrical performance monitoring, automated EOL (End-of-Line) testing
Shipping: OQC batch inspection, transportation compliant with UN38.3 and dangerous goods regulations
From Factory to Market: The Advantage of Intelligent Manufacturing
By combining advanced automation, real-time process monitoring, and integrated traceability, Geakita ensures:
High-volume production without compromising quality
Consistent torque and electrical performance for every tool
Rapid response to market demands
This intelligent manufacturing strategy allows Geakita to maintain its leadership in the Chinese power tool industry while expanding into international markets.
Conclusion
Geakita’s smart manufacturing workshops and production management demonstrate that precision, efficiency, and scalability can coexist. With a robust system from raw materials to finished tools, Geakita delivers millions of reliable, high-performance power tools annually, meeting the demands of professional and DIY users alike.